Products

Geoflex R

Coal reinforcement, prevention of coal heave

Application area

Coal reinforcement; prevention of coal heave; grouting of coal seams; anchoring in water-bearing conditions

Key advantages:

Elastic and capable of deforming under load; does not increase in volume after reaction

Packaging

Component A — 37 kg (plastic), B — 30 kg (plastic)

Storage

12 months at +10…+20 °C; before use — ≥24 hours at ≥+15 °C

Equipment for performing the work

Pumps SK90 1:1, CT DP-35/40; static mixer; packers

Warnings

Before use, warm for ≥24 hours at ≥+15 °C

    This product is currently out of stock and unavailable.

    Additional information

    Density A

    1480 ± 30 kg/m³

    Density B

    1140 ± 30 kg/m³

    reaction end time

    3’45”±35”

    foaming factor

    1

    Product Name

    Geoflex R is a fast-reacting, low-viscosity, high-strength, non-foaming two-component silicate-isocyanate resin for injection applications, characterized by high bonding strength.

    Applications

    ► Road pavement stabilization and erosion protection

    ► Reinforcement of rock formations and loosened ground

    ► Consolidation of loose materials to prevent gravitational segregation and displacement (including ballast bonding)

    ► Strengthening of construction structures, including foundations, gabion walls, masonry, and similar applications

    ► Anchor fixing and anchorage reinforcement

    ► Foundation-free equipment anchoring and installation

    ► Numerous other specialized application areas

    Component Description

    Geoflex R – Component A – Special sodium silicate with additives.

    Geoflex R – Component B – Modified polyisocyanate that imparts flexibility to the reacted material.

    Key Advantages

    ► Excellent adhesion under both dry and wet conditions (up to 4 MPa)

    ► The resin does not expand in volume after the components react, preventing additional cracking or damage to the reinforced structure or rock mass

    ► Excellent penetration depth due to its low initial viscosity

    ► Does not react with water

    ► Its elasticity allows it to dissipate deformation energy caused by shear stresses and deform under load while maintaining its load-bearing capacity

    ► Highly resistant to acids, alkalis, salts, and many organic solvents

    Operating Principle

    After the components are mixed, the resin is injected through a packer (injection tube) into the structure or rock mass under a pressure of 60–90 bar. The reaction between the components begins in the mixer, and complete curing of the mixture occurs approximately 3–4 minutes after mixing.

    Packaging

    Geoflex R – Component A: 37 kg plastic canister.

    Geoflex R – Component B: 30 kg plastic canister.

    Storage

    Geoflex resin components should be stored at temperatures between +10°C and +20°C.

    When stored under these conditions, the shelf life of the components is at least 12 months.

    The materials may be transported at temperatures as low as -40°C, provided they are subsequently stored under warm conditions before use.

    Recommendations

    ► Before use, store the product for at least 12 hours at a temperature of no less than +15°C to achieve the recommended application temperature range of +15°C to +30°C.

    ► At ambient temperatures of ≥ +35°C, the product should be cooled to +20°C to +25°C before use.

    ► Localized overheating of the canister walls must be avoided.

    Equipment

    Compact two-component pumps such as SK90 1:1, CT DP-35, CT DP-40, and MRN, designed to deliver components in a 1:1 volumetric ratio, with pneumatic or hydraulic drive (including two-component pumps with manual, pneumatic, or electric drive).

    Injection accessories include: packers/sealing packers, injection and discharge hoses, shut-off valves, nipples, coupling fittings, and clamps.

    Description

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